Multi-Heads Filling Capping Machine is a type of industrial equipment used in various manufacturing processes, particularly in industries such as pharmaceuticals, cosmetics, food and beverage, and chemicals. This machine is designed to fill containers with a specific quantity of liquid or semi-liquid products and then cap or seal the containers securely. PLC control system, frequency control, high degree of automation.
The machine adopts plunger type piston pump or peristaltic pump to perform filling, and is set with automatic upper cover, automatic screw cap, machine electrical integration, economical and practical, small footprint, widely used in pharmaceutical, pesticide, chemical, food, cosmetics packaging or other industries.
Automatic filling capping equipment construction in fully Stainless-Steel finish including M.S. Frame structure with SS304 cladding. Machine with Optional Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing Bottles for smoother operation. All parts coming in contact with Liquids are made from SS 316 Materials.
Fully automatic filling capping equipment enables the highest production efficiency and is suitable for pharmaceutical, food, beverages, cosmetics, detergents, petrochemical industries and more. This machine is designed for easy operation and quick changeover between product types and container size.
It is easy to adjust the loading capacity, and can adjust the filling amount of all metering pumps at one time, and can also make slight adjustments for each metering pump; the operation is simple and the adjustment is rapid. Filling needles are designed with anti-drip devices. When filled, they are submerged into the bottom of the bottle and slowly risen to prevent foaming. The whole machine is designed according to GMP requirements.
SPECIAL FEATURES
- No Bottle – No Fill System, No Bottle – Machine Stop System
- Rotary Bottle Movement system for smoother operation
- All contact parts made of Ss316 material with easy removal system for Auto-Claving/Sterilization/Cleaning
- Machine construction in SS 304 material
- Very High Fill Accuracy
- Automatic Infeed and Exit of Bottles
- Minimum Change Over time
- Filling and Capping operation in Single machine due to Monoblock design
- Built-in A.C. Variable Freq. Drive System
Here’s a breakdown of the key components and functions of a typical Multi-Heads Filling Capping Machine:
- Filling Heads
These are the components responsible for dispensing the product into containers. The number of filling heads can vary based on the machine’s design and the production requirements. Each filling head typically has a nozzle that accurately dispenses a predetermined amount of product into the containers.
- Capping Heads
Capping heads are responsible for sealing or capping the filled containers. The number of capping heads also depends on the machine’s configuration and production needs. Different types of caps or seals can be accommodated based on the design of the capping heads.
- Conveyor System
The machine is often equipped with a conveyor system that moves containers through the various stages of filling and capping. The conveyor system ensures a continuous and efficient production flow.
- Control System
Modern Multi-Heads Filling Capping Machines are equipped with advanced control systems. These systems allow operators to set and adjust parameters such as fill volumes, capping torque, and production speed.
- Product Hopper
The machine may include a product hopper or reservoir that holds the liquid or semi-liquid product to be dispensed. The hopper is typically designed to facilitate easy refilling and minimize product wastage.
- Adjustability and Flexibility
Many machines are designed to be versatile and adaptable to different container sizes and types. Adjustable settings allow the machine to handle various products with different viscosities and characteristics.
- Safety Features
Safety features such as emergency stop buttons and sensors are often incorporated to ensure operator safety and prevent accidents.